What problem it solves
OEE, machine status, and shift data live in different places, so losses are recapped manually and found late.
MANUFACTURING OPERATIONS · FEATURED
ISA — Intelligence Shopfloor Analytics
Connect machine, line, and shift information to understand OEE performance, equipment status, and production activity in one view.
Contact person: Dina · 858-2458-5090
Key capabilities
- OEE Performance — equipment efficiency
- Machine Status — PLC and runtime signals
- Line & Shift Context — production overview
- Output Analytics — production and downtime
KPIs it helps track
- OEE
- Availability, performance and quality loss
- Machine status and runtime
- Output per line and shift
- Downtime
KPI names only — baselines and targets are agreed with you during Discovery.
Data & connectivity prerequisites
- Machine signals from PLC / SCADA, sensors, or edge gateways
- Agreed OEE definitions: planned time, ideal cycle time, good and reject counts
- Line, shift, and work-order master data
- Network path from the shop floor to the ISA server
Integration & deployment
- Shop-floor layer: PLC / SCADA, IIoT, sensors, edge data
- ERP for work orders and business context
- ForgeLab for advanced analytics and AI
- Deployment model and hosting are agreed during Discovery for your IT/OT environment.
Scope & limitations
- OEE accuracy depends on signal quality and agreed definitions.
- Machines without accessible signals may need retrofit sensors or manual input — assessed during Discovery.
- ISA monitors and analyses; it does not replace ERP planning or machine control (PLC).
Process flow handled
- Collect machine signals
- Calculate OEE by machine, line, and shift
- Visualize status and losses
- Act on operational events
Start with a Discovery Assessment.
Or talk to Dina directly on WhatsApp: 858-2458-5090.